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Case Study: Roland DG cuts lead times up to 26 days with project44 lead-time visibility

Roland DG Case StudySourced & dated by Case Study Desk
Key facts · TL;DR
Company
Roland DG
Industry
Manufacturing
Challenge
Shift to pull-based replenishment required precise lead-time visibility
Headline result
How Roland DG optimized replenishment and reduced safety stock through lead-time analysis

Key results

26 days
Lead-time reduction on key routes
up to 26 days
Hundreds of millions of yen
Safety stock reduction
Tens of millions of yen
Air-freight costs avoided
first year of implementation

The challenge

Roland DG, a Japanese manufacturer of digital printing and imaging equipment, shifted from push-based forecasting to pull-based replenishment. That change required precise lead-time visibility across global supply chains to avoid both stockouts and overstocking amid fluctuating transportation lead times.

The solution

Roland DG implemented project44's multimodal visibility platform integrated with internal business-intelligence tools, enabling real-time shipment tracking, quantitative lead-time measurement, segment-level trend analysis, and bottleneck identification across transportation routes.

Even the management team was surprised that we were able to achieve results this quickly and to such an extent.

YY
Yukinori Yamamoto
Manager, Logistics Management Unit, Roland DG

The results, in context

According to project44's customer story, improved route planning and direct-route adoption cut lead times by up to 26 days on key routes. Roland DG reported reducing safety stock by hundreds of millions of yen and avoiding tens of millions of yen in unnecessary air-freight costs in the first year of implementation, alongside a broader shift toward data-driven lead-time management.

Products used

project44 project44 Movement platformproject44 Multimodal lead-time visibility